Forwel Weld Controllers

Forwel-kirti Constant Current
Resistance Welding Controller


with inbuilt Current Monitor Function


See Features Models
 

Kirti is the Only Authorised Forwel Dealer for INDIA

 

Features

Perfect for achieving best results
welder-controller

Smart Weld Monitor gives 100% certainty of welded spots

projection-nut-welder

Strong Projection Nut Welding, avoids re-tapping & additional Co2 tag*. Saves cost

welding-controller-leak-proof

Gives leak-proof sure-seam welding

welding-controller-retrofit

Easily retrofits to the existing machine

multiple-welding-schedule

Multiple weld schedules for varied thickness on the same job can be set

welding-machine-electrode

Electrode dressing alarm

Controlled Weld Ecosystem

To make each weld perfect



Controller supplies stable welding current by secondary feed-back constant current method. Thus maintaining the current as per 'Set Value' throughout the welding process.


Benefits for Nut Projection Welding -

  • The welded nut withstands 2 times breaking torque that of standard specification
  • No Retapping
  • No Co2 Tagging
  • Minimizes Rework, Reduces Cost
  • Avoids frequent Destruction Testing
  • No adverse effects on the Threads and thus responds to go-no go test positively

Money Back Guaranty

You can now buy and test our Resistance Welding Controller without any worries as we assure you 100% money back guarantee.

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Models & Specifications

Type Controller Control Power Valve Output Mounting Networking Capability
Secondary Feedback Resistance Welding Controller AK-54 220v AC Relay Output Vertical & Horizontal Rs485/ RS232
Secondary Feedback Resistance Welding Controller SK-54 90~220v AC Relay Output Vertical & Horizontal Rs485/ RS232
Voltage Compensation Type Resistance Welding Controller SK-24 90~220v AC SSR Output (220vAC) Vertical & Horizontal Not Available
Three Phase DC Controller AK-32 220v AC Relay Output Vertical Not Available

Other Features

  • Parts of different thickness can be weld in the same welding sequence by calling Multiple Weld Schedules
  • 15 weld schedules can be set
  • External schedule select
  • Controller has self-adjustment for maximum current
  • Data acquisition software - optional
  • Prints of welding schedules, real-time & of errors
RS 485 Network Specifications (Optional)

  • By using Welding Data Logger(Fcom_V2.3) Software Welding Data can be collected from each AK54  Controller at real time and the collected data can be  stored by Excel file at computer.
  • One PC can be linked to maximum 32 units of AK54.- Weld Current Data and Schedule Data can be requested to each of AK54, then the data can be seen and printed.

  • Weld Schedule can be changed by PC.

  • When welding defects is occurred, event monitoring is available and time and weld current data can be checked easily at real time.

  • Opto-Isolated RS485 Card (Option) is installed inside of AK54.

  • PC and AK54 is connected by 2 electric wires and  the length is maximum 1.2 Km

FORWEL-Kirti AK-54 Specifications

  • Horizontal and vertical dimensions for AK-54( Horizontal and Vertical model) - 288mm x 207mm
  • Weight - 1 kg
  • Networking of upto 32 machines (optional)
  • 9 Steppers / Linear Stepper
  • 2 Pressure Valve Output and 7_Operations
  • Current 1, 2, 3 Monitor with High/Low Monitor
  • 3 easy-to-operate counters to aid in systematic quality control and tipdressing schedules
  • PC and RS485 Network Interface (Optional)
Accessories of Forwel-Kirti Controller

  • Toroidal Coil 450mm or 600mm
  • Remote Cable 485 Converter
  • Remote Control Panel
  • 485/232 Card