theme graphic - Resistance Welding Controller

 

 



Application Notes



Constant Current Welding Controller - Applications

Application1Buzzer

100 % certainty of welded spots using smart weld monitor

Constant Current Welding Controller has Buzzer alarm and beacon light installed over it which gives alarm and flashing light if the spot is above and below of set permissible current limit.

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Application2Avoids Rejection

In Projection welding, if the nuts are welded with the Constant Current Welding controller, the controller alarms faulty nut weld at the time of welding itself and thus saves rejection of entire lot.

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Application 3Avoids Leakages - sure seam welding

Constant Current Welding is a very important feature for Seam welding applications as it mainly demands leak proof joints which requires constant current while welding.

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Application6working with different schedules

Different welding schedules can be called if the component requires welding of different thickness on the same job. In case of two schedule calls, this can be done simply by adding a foot switch. Two foot switches can call two different welding schedules.

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Application5Pressure Sensor

Validates Cylinder Pressure

Pressure is important parameter in the welding process. The input of system pressure can be feed into welding controller by pressure sensor, in this case the machine will start the cycle but will not complete the cycle till the cylinder pressure is achieved. This facility is useful while making high quality welds on studs, shock absorbers.

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Application7Inbuilt spot count monitor

Inbuilt Spot Count Monitor

Number of spot present on a job can be monitored by inbuilt facility of spot monitor. We need to program no. of spots required by design on the job. A sensor (opto) needs to install to sense the presence of job. On removing component before completion of spots programmed, the constant current welding controller gives out error.

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Application8No Job Alarm

Weld Component Presence Sensing

Presence of the component to be welded can be sensed “(by additional sensor) “.   The controller will not make actual weld if the job is absent.

 
 

 

Designed By - Rutuj Worth Concepts